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Standing seam problem

4.3K views 52 replies 12 participants last post by  Ed Corrigan  
#1 ·
This is a little tough to explain, but I'll give it a shot. I recently did some work on a restaurant that has an enclosed patio. However it was originally built as an open air, half covered space. When they enclosed it, they roofed the rest of it by installing the new roof under the old roof. The new portion goes back under the old portion about 4'.

For whatever reason, they didn't block off the 18 - 24" gap between the old and new. They are putting in mini-splits so I was hired to block off the opening. There's no way to make the room air tight, they just wanted the wind stopped and leaves from blowing in. I finished about a month ago. Last week, we had a violent thunderstorm with high winds. This is in Kansas so that's to be expected.

I wasn't here during the storm, but the GM sent me a video showing massive amounts of rain pouring into the room. I was pretty surprised given the 4' overhang. We do get 50mph straight line winds sometimes so it must have been one of those storms. I climbed up and took a look and saw that there is a 4" box beam where the roofing terminates. I assume a lip was welded to the beam for the panels to sit on. I can't get back in there to get a closer look, but it appears that there is tight fit between the end of the panels and the beam. But I can't imagine the wind could have blown the rain into the overhang with enough force to lift it over the top of the beam, so the first thing I'm going to do is to try and reach back under there and caulk where the panels abut the beam.

HOWEVER, the upper roof pitches down so that it is only 3 or 4" above the lower roof on the west side. There's no way I can reach a caulk gun that far back. Is there some way I can fill the depressions in the roofing so the rain can't travel up the valleys?
 

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#6 ·
Thank you for your input Mr AI. Nothing like stating the obvious.
 
#7 ·
I stuck my camera as far back under the overhang as I could and it doesn't look like there is a good seal at all where the roofing meets the framing, especially on the other side of the hip where it abuts a cedar beam. Unfortunately, it's a 4' overhang and I can't reach back under there far enough to clean and then caulk the gap.
The pitch is 1:12 so the wind must be blowing the rain up the valleys and over the edge.
I've seen those prefabbed pieces of foam that is used to block the underside gaps of corrugated plastic roofing panels. Is there something similar, but weatherproof that I could install on top of this roofing as a dam? I do have enough room to install something 2 or 3' back which I think would be far enough.
 
#26 ·
I stuck my camera as far back under the overhang as I could and it doesn't look like there is a good seal at all where the roofing meets the framing, especially on the other side of the hip where it abuts a cedar beam. Unfortunately, it's a 4' overhang and I can't reach back under there far enough to clean and then caulk the gap.
The pitch is 1:12 so the wind must be blowing the rain up the valleys and over the edge.
I've seen those prefabbed pieces of foam that is used to block the underside gaps of corrugated plastic roofing panels. Is there something similar, but weatherproof that I could install on top of this roofing as a dam? I do have enough room to install something 2 or 3' back which I think would be far enough.
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Ill preface this by stating my lack of experience first off, maybe some of the other guys can help explain this. The strips you're talking about are what I know as closure strips. They make outside closure strips which are meant to sit on top of the metal roofing to seal for example the underside of a ridge cap. In my understanding it's quite possible that would work here in addition to some blocking. Here's what I'm talking about:
Image

You would just have to find one that matches your roofing profile. It seems that your scenario would be similar to what these are made for.
 
#14 ·
Cover the whole front of that ugly **** with sheet metal. That would keep the wind-driven rain out.

Then they would have the added benefit of painting some advertising on it.

Andy.
None of this can be seen from the ground so it doesn't have to look like it was original construction. I am going to block off as much as I can, but that still leaves the valleys in the roof panels. There is very little pitch and when we have high winds the rain could easily be blown up the alleys.
 
#16 ·
This is a multi-million dollar building. All the pictures are where they extended the roof at one point and this was much easier than tearing off the first part and building a whole new roof over the patio.

None of this can be seen from the ground so it doesn't have to look like it was original construction. I am going to block off as much as I can, but that still leaves the valleys in the roof panels. There is very little pitch and when we have high winds the rain could easily be blown up the alleys.

I just need to figure out a way to block the valleys
 
#29 ·
I'll draw a picture later
Technically it is not standing-seam, it is corrugated metal.

So it is leaking where the corrugated metal laps over the next sheet then?

Andy.
No, it's leaking where the uphill end abuts a cedar beam. But that is 4' back under an overhanging roof, so the wind must be blowing the rain up the valleys in the roofing.
 
#35 ·
I really appreciate all your help on this. Almost everyone else seems to completely misunderstand what's going on here.

You said not to use vinyl to close of the opening, not LP Smart. What sort of vinyl are you talking about? The tallest part of the gap is about 18" which tapers down to about 12". I have attachment points at the very top and again about 6" below that.
What I know as z bar is the flashing installed between sheets of T111. And to me, an apron is the piece of interior trim on the underside of a window. I'll search those terms in regard to roofing.
Thanks again
 
#33 ·
This is NOT a job for a roofer or a contractor at all. You will maintain liability forever. This is a job for a licensed architectural engineer, possibly a specialist in roof and water intrusion mitigation.

Actually, whoever did the enclosure to "air conditioned space" should have a WHOLE BUNCH OF LIABILITY. If there were permits involved then there is a JHUGE issue with that department as they should never have allowed the enclosure with that roof system and method.

IT sounds to me like this entire roof overhang needs to be treated as a transition and the roof redesigned as such. This means major modifications and or removal and replacement most likely. Picture a giant flashing from under the upper roofing to over the lower roofing with a 6 to 10 pitch in between the two roofs.
 
#34 ·
I guess I haven't explained myself well or most people are making this way overly complicated. This is at a P.F. Changs restaurant. The part I'm working on started off as an open air patio, about 3/4ths of which was covered. It had (and still has) infrared heaters hanging from the ceiling like lots of restaurant patios. It can get very windy in Kansas so blocking the wind and the leaves from blowing in gave them more weeks of usage, so they walled off the patio and installed slider windows and shades and built another section of roof to cover the rest. This restaurant is in the highest end office, restaurant and hotel development in town. There's no way this wasn't signed off on by the owner of the development, permitted and inspected.

Because this is still "outdoor dining" they are not required to do anything to mitigate rain, or bugs or leaves or whatever from getting in. However, the windows are west facing so it can get very hot inside. They wanted to install mini-splits so I did block off the gap between the roof sections on the inside already. We've had a lot of severe thunderstorms in the last couple of months, but then there massive storm with extremely high winds which were coming from the NW that caused water to pour into the room. Northwest winds are what we get with blizzards. Yesterday we had a storm with even higher winds - there are trees and limbs down all over town, but the wind was from the south which is normal direction for thunderstorms and not a drop of water got in.

All they want me to do is prevent water getting in if there's another oddball storm with winds out of the northwest and people are seated out there when it happens.
 
#44 ·


I posted a couple of pics but I guess I should have posted all of these at the beginning. From left to right: Upper arrow was the original roof when the patio wasn't walled off and only partially covered. The bottom arrow is where the new portion of the roof was constructed. The original overhangs the new by 4 to 5'
The next pic is where the new roof roof abuts the framing for the old roof. That gap is where the rain blew in last time. We've had many powerful storms with no leaks at all, but one had a 60+ mph wind from due west. Given that the pitch is only 1 or 2:12, it was flat enough that the wind blew the rain up the valleys and into that gap.
The next picture is where I blocked off the gap between old and new one the inside to keep the wind and leaves out - also to keep more heat from the infrared heaters in. And the last picture is to prove to the doubters that this isn't some tar paper shack.