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Scratch coat on cement board...

96K views 85 replies 15 participants last post by  CanCritter  
#1 ·
Building a stone veneer hearth for a buddy. We have put up Durarock cement board and the maunfacturer instructions for the stone call for a "scratch coat " of S mortar on the cement board.
We did this weeks ago and some portions of the coat near the ceiling have separated from the cement board. Shouldn't it have bonded to the board? Should we have dampened the board to facilitate this?
I have used a scraper to take off the loose coating and plan on reapplying S mortar again.
What might I have done wrong and will my repair work?
 
#3 ·
The manufacturer had suggested one of two methods - metal lathe over the sheetrock with a moisture barrier or scratch coat over cement backer board. I tore out the sheetrock and went with cement board screwed to the studs.
It was suggested by someone else i should have dampened the board to assist the scratch coat in adhereing?
 
#5 ·
You should have dampened board just a little with wet sponge(not dripping,just wet) to prevent it sucking out liquid out of the mortar in scratch.

As given,let me tell you something,if someone else gave you specifications then why ask us?

If you going to argue point I made then might as well just do what they told you. As it turned out now your scratch is peeling,thankfully before you installed anything.

I told you my suggestions...there are a lot of things I would have done differently..whether I was scratching rght off top of board or lathing it.

Good luck.
 
#7 ·
Problem is that I scratch coated two weeks ago and started buttering the stones and sticking them to the wall last week!
Now that I have just reached 6' high I realized that some of the area at and above that heigth is not adhered to the cement board in two basketball sized pieces. Those pieces peeled easily off the wall but the rest all seems to be quite stuck to the cement board.
At this point to tear it all off and start over would be quite a project.
 
#8 ·
I recently did 1200 sq ft of veneer over cement board...specifications call for scratch coat and then mortar bed over cement board.

I just went with cement board,then lath,then scratch,then stone.

Cement board is not always made out of cement,there are plenty other filler materials that go into it.

Essential use of cement board is to protect from water damage since no masonry wall(whether stone or brick) is 100% waterproof. So cement board gives you extra piece of mind.

No it wont be that hard to take it off,just use proper chisel and dig into the joint.

Otherwise you wont be able to judge how well it adhered until it may fully come down...
 
#10 · (Edited)
I never trust cement board to hold. I like the mechanical bond that the lath gives. I can see that it will hold rather than just trusting manufacturers who say it will. Same with concrete. If it's too smooth and fresh I will use an acrylic additive whereas with the diamond lath I see no point.

For the areas that have seperated i would take a chisel to the edges of what hasn't to make sure it isn't coming off and then re-parge with a type S with a good splash of additive. As for the stuff you've already done...cross your fingers i guess and make sure your liability ins is paid up for a few years
 
#11 ·
I never trust cement board to hold. I like the mechanical bond that the lath gives. I can see that it will hold rather than just trusting manufacturers who say it will. Same with concrete. If it's too smooth and fresh I will use an acrylic additive whereas with the diamond lath I see no point.
Fully agree..

What if you had a stucco surface to lay stone on?

You still screw it in? I Used to do that for longest time...

Now I just check what paint is on(if any) if none I just weld-crete it and skim scratch over the top.

if painted,I rough the surface with grinder before weld-creting the area.
 
#14 ·
well you can always tell how deep the substrate is by just jamming a long nail in. I personally haven't seen any foam more than 1", unless there's a band course or trim around windows etc.. It would make me nervous tho that the screw or nail wasn't sunk. I don't really trust cultured stone period, let alone some lath that's 1" away from the substrate. But at that point I'd deffer to the contractor and put the liability on him
 
#20 ·
I have pounds of EIFS on my clothes, I am convinced that the stuff has some serious lasting power after all the washings its held up through.

But like The Italian said, you have to have a moisture management system with it. The stuff was designed to go over steel studded commercial buildings, it leads to trouble with wood framing. Traditional stucco though works well in that situation.
 
#22 ·
I have pounds of EIFS on my clothes, I am convinced that the stuff has some serious lasting power after all the washings its held up through.

.
That is true,but its a contraversial topic...I have seen holes in acrylic from where it was knocked with foot or a soccer ball etc...

but properly done acrylic or sand/cement will give you same effect.

With sand/cement stucco you have to watch more things compared to acrylic.

With acrylic you need proper moisture management. Now that is sometimes PITA to sell to customer...
 
#23 ·
I could see thinset sticking better to cement board since it seems to use a chemical bond rather than a mechanical bond (I don't really do tile so I'm just guessing here) but for a product like cultured stone, where there is such a rough back, would there be enough surface contact to make a decent bond to the unit?
 
#24 ·
I have done maybe 6 stones total with thinset(ran out of mortar,didnt wanna drive to vendor,had bag of thin sitting in van) and I gotta say I hate it...thinset has peanut butter consistency,its hard to handle compared to simple mortar...I can see how what Tscar is saying is plausible but I still wouldnt want to do it because of thinset's consistency.

Not to mention that you still getting reg. mortar anyway because you gonna be grouting if you are wet-stacking.
 
#42 ·
Just for the record, I am using real stone that has been veneer cut. Product put out by Quarry Cut. Much better feel and appearance than cultured. Very smooth backs from the diamond blade saw that cut them.

Building a dry stack wall but we may have to grout in between some spaces that I can not get a real tight fit with the stones.

The manufacturer and vendor recommended S mortar for the scratch coat and to stick them up.
 
#48 ·
If laticrete warranties the bond then that's pretty good. There is a product at Home depot around here that is a mortar specifically for laying up thin veneer. Never looked at the specs or warranty since it's almost $20/bag .
as in thinset or reg mortar?
 
#50 ·
I'm surprised the thin veneer supplier recommends tile backer as a suitable backer. Sure, it will work with an expensive thinset, but lath is far easier IMO. Just need to plaster the day before with Type S and a v-notch trowel, and add a small amount of bonding agent to the bedding mortar. As for what to do now? Not sure to be honest, as I take it you laid the joints in with the stone right away, and some of the stone is still loose??