Making the doors fit the opening.

Nice work, and trick!

Nice rig! I don't think a lot of people realize the number of things that a router can do. Good work--MIKE--

Btw LF, how was the cased opening for putting doors into? I did one like that a few years ago. The framing was cross-legged a bit and one of the jambs was out of plumb. Pulled the casing back and shimmed the jamb, but the cross-leg left one door a little proud of the other at the bottom.

That looks like a jig I was trying to explain to Jason a few months back. Keep up the pictures,there are a lot of guys(and gals) who are learning a few new tricks here.

nice solution Lone

It looks like the doors were painted. I like your trick to place a solid edge on the doors but why? If it gets paint anyway, wouldn't the finger joint stile be covered by paint?

javatom said:

It looks like the doors were painted. I like your trick to place a solid edge on the doors but why? If it gets paint anyway, wouldn't the finger joint stile be covered by paint?

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Some of 'em are pretty ugly.

Shawn Prentice said:

Btw LF, how was the cased opening for putting doors into? I did one like that a few years ago. The framing was cross-legged a bit and one of the jambs was out of plumb. Pulled the casing back and shimmed the jamb, but the cross-leg left one door a little proud of the other at the bottom.

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Both jambs leaned back about 3/16" in the same direction, the width was a heavy 1/8" wider at the top and the head jamb was slightly out of level. I cheated the margins with the hinges and planed the tops to match the opening. By the time I got the all hardware set and cleaned up, I had 7 hours into the install. Mortising the hinges on the jambs was the killer, all hand work. The doors have dummy handles and ball catches, as well as a slide bolt in the stationary panel. I also had 5 hours into the shopwork. Not exactly a moneymaker.:laughing:

But a great experience Thanks for the follow-up, LF.

javatom said:

It looks like the doors were painted. I like your trick to place a solid edge on the doors but why? If it gets paint anyway, wouldn't the finger joint stile be covered by paint?

Click to expand...

neolitic said:

Some of 'em are pretty ugly.

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The latter is the case, some areas were completely unacceptable even with paint. I figured it was the right thing to do.

Looks great. Nice work. Thanks for sharing the idea.

Nice work!

loneframer said:

The latter is the case, some areas were completely unacceptable even with paint. I figured it was the right thing to do.

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Pretty cool.
I've just glued a thin rip
on the strike side.
When the hinge side couldn't
be avoided I made a "V"
notch and filler.
This is cuter. :thumbsup:

neolitic said:

Pretty cool.
I've just glued a thin rip
on the strike side.
When the hinge side couldn't
be avoided I made a "V"
notch and filler.
This is cuter. :thumbsup:

Click to expand...

I considered an edge-banding approach, but I had the poplar in the shop and you know I love to use the Azek scraps.:w00t:

I'm surprised a lone "framer" could do such nice work. Good job :thumbsup:

Most excellent display of carpentry skilz.:thumbsup:

Nice to see you going the extra mile even though the hours were not being fully compensated. That speaks volumes towards a man's character IMO.:notworthy:notworthy

loneframer said:

The opening was an existing cased opening with a 46 5/8" width.

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Why do they DO that?!?!

Gorgeous solution. :thumbsup: