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Installing MARLITE FRP panels- who has experience?

32K views 21 replies 12 participants last post by  loneframer  
#1 ·
I have to install a bunch (20) of Marlite FRP panels in a restaurant we are doing and was wondering if any of you out there have installed these fiberglass panels. If so any tips? I'm trying to determine a time allowance so that I can price the install correctly- These are really thin panels that get glued to the wall with plastic t or j molding in between- they really don't seem too hard but you never knows until ya try! here'a a link:

http://www.marlite.com/designer-wall-systems-standard-frp.aspx
 
#2 ·
Kind of a PITA to put up just because they are so thin & wiggly.
They cut reallyu easy. Seen all different kind of glue applications. Some sort of notched trowel seems to work best. Finish the install off with a Formica roller. If it's in a restaurant, high use area. you may want to consider using the aluminum trim $$. Glue will get messy but cleans up well with a number of different solvents. Make certain you have ALL the trim pieces before you start.
 
#3 ·
ive done it once on a resteraunt as well in the back prep area/ storage space.

from what i remember, strike level lines all the way around the room where its going and make a starting plumb line to go by. wear a dust mask when you go to cut it. knock out cuts should be done with a jig saw but tape off the foot of the blade with masking tape, buy a couple boxes of rubber gloves so you dont get covered in teh glue... its messy stuff. also when you set the sheet against the wall really work it in to the glue so it grabs then as extra precation you can use strips of tape up top to help keep it from sagging
 
#4 ·
I did 100 sheets or so in the HOH. I used my cordless saw for most cuts, including outlet/switch boxes. A decent rasp is nice to tune up the cuts that get a little wavy.

Vinyl gloves work great and mineral spirits worked good with the adhesive we were using.

Eyeball every sheet on the face. Some will have bumps or blemishes. Use them where they will be inconspicuous.
 

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#14 ·
I did 100 sheets or so in the HOH. I used my cordless saw for most cuts, including outlet/switch boxes. A decent rasp is nice to tune up the cuts that get a little wavy.

First off, I'm not hijacking the thread, just a quick question:laughing:


Frp in the HOH? I would have thought he wanted something fancier:laughing: I'm guessing that was in the basement?



Dave
 
#8 ·
Working on a commercial kitchen job in a large resort hotel, me employee and I hung between 15 to 20 sheets a day including all trim pieces.
There were a lot of cuts and outlets.
We used a track saw and an angle grinder . The outlets ,we drilled 3/8 holes in the corners and cut out the rest with the grinder
The adhesive was waterbased so it cleaned up with a wet cloth.
Ya ya we're experts, (what does frp stand for.):laughing::whistling
 
#16 ·
Again, thanks for the tips-! We finished all 20 panels in a day (2 men) .
Set up horses with a sheet of ply under.
Layed out room.
Used a cordless Dewalt 5-3/8" saw with a 24 tooth Diablo on it to make all cuts including plung cuts for outlets and boxes with the exception of pipes which cut out nicely with a sharp hole saw.
Stapled in T and corner moldings to keep in place.
We applied glue directly to the panels while laying on plywood.
Wore rubber gloves and changed them often. We went through a whole pack of 24 as they tend to get really full of glue and get cut from the sharp edges.
The glue was a water based so it cleaned up great with a large sponge.
Finished up with white Phenoseal for touch ups.
Came out great.