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bending redwood 2x8 for deck

24K views 59 replies 12 participants last post by  killerdecks  
#1 ·
I've been asked for a bid on a curved redwood deck and would like to know if anyone has any experience bending redwood 2x material. This would be the rim joist on one face of the deck at a fairly relaxed radius of more than 13'. I am planning to do kerf-cut style bend and install the decking over the rim as so it will be hidden. Does anyone have experience with this technique and possibly a suggestion for a schedule for depth and frequency of the cuts?
 

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#7 ·
I've done it many times, usually building up with layers. Thickness depends upon the radius you are bending it to.

TB3 would be great, but I find that it skins over too fast. I usually use Epoxy, by West Systems.
 

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#9 ·
I've done it many times, usually building up with layers. Thickness depends upon the radius you are bending it to.

TB3 would be great, but I find that it skins over too fast. I usually use Epoxy, by West Systems.
Why wouldn't you get guys to do your stuff for you, and not retire. Once you have the knowledge to make stuff like that it's a marketable skill.
 
#12 ·
So it does seem like kerf cuts would work. I talked to someone in person and he suggested I resaw the redwood 2x8 into two or three pieces then laminate them. I am leaning toward kerf cutting if only because it is more streamlined. The plan is to put horizontal blocks between the joists cut to the contour of the curve for more support and cutting into redwood would not expose a less treated core of PT. Although the railing for the curved section won't come until a couple days later, I am planning to screw and bend couple 1x4 planks on the inside of the railing posts to support 2x2 balusters. Do people think the 1x4's would cooperate, even over time? Any tips on how to secure the 2x2's without too many screw heads facing the interior?

Mike, were there any seams along your curve and if so, how did you join them? Also, did you use a router to flush cut the deck boards?
 

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#18 ·
I've done it both ways. Like Mike I lay it out with cardboard just like the k=top guys lay their patterns out to be cut in the shop. I prefer layering over kerf. If done properly both will last a long time. No need to cut in pieces on radius you described. Over time this will fail faster. Tight bond with a notched trowel for layering and plenty of clamps just like a bent rail for interior stairs. Again I would not cut in pieces. If your going to kerf 1/2" is plenty with bend you describe. Like Mike said use your square and space evenly so you don't break it and order an extra just in case since you have never done it.
 
#19 ·
Forgot to add as far as kerfs I would go 3=4 inches on spacing. If you go closer than that it may snap depending on bend. I would order a few extra 2x8s to practice with before install. Yea it's a little more but better to snap one of those than your finish piece. Remember cedar/redwood is softer than pine so be careful and yes you can do it.
 
#26 ·
You must be misunderstanding me, we have bent joists, railing, fascia and so on, people were wanting radius decks as long as we gave it away. we did 2 to get the pics, even installed radius edge w/bent deck boards to match the radius in the show room on a 900 sq. ft. trex origins deck, put a pond in front of it, had bushes, so on. Set the whole thing up real nice.

Once we started to charge for it, the interest went away.

Which is what I was saying.

Do people really pay money for this stuff, or are you guys giving it away?
 
#31 ·
Mike, I am curious why you had to make a template out of 1/4" material to run the router bit against instead of simply running a 2" flush-cutting bit with a bearing on end against the curved rim joist already present? Would it be too much to ask of a double bladed bit and rather more of a job for a spiral bit?
 
#36 ·
If you'll look closely that rim is far from an acceptable guide. It's very uneven, and not round. The picture I posted at the start of this thread with the kerfs is another deck. I did run the router along the rim on that one. With a bottom bearing. With that said in hindsight I would've made a 3/8" template on top. Simply because the radius came out so much cleaner and smoother. :thumbsup: