What bit would you recommend for grinding out some strike plate material when a door won't latch?

It isn't on the level but if you just wanted to try it out, $30 it will get the job done once or twice.These work the best, but pushing 500 bones, they're a little pricy unless you do a lot of doors:
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Grinding hardware, and bending hinge knuckles is for hacks... I don't roll like that...![]()
The OP shows woodCommercial steel jambs do not have stops [they are rolled into the profile of the jamb. When smoke seal is added and not taken into account, something has got to give you the clearance for the door to latch. Grinding the strikes was common practice for commercial work. Maybe not for residential, though.
Job I'm on right now, this is normal for $600.00 doors. Couple more issues, stops not nailed completely, stops nailed on crooked, stain grade stops fastened with staples, some stops have ogee, some are square. All this on a 7 door project. I'm done with prehungs.Many prefab door are crap and come out of the factory in such bad alignment you can only fix them by hacking them. They already came from the factory hacked.
Look at the mortising of the hinges. To deep, to shallow, done so fast there is tearout everywhere. Hinges screwed down not even inside the mortise, crooked hinges. Stops 1/4" out of alignment of where they're suppose to be. This is becoming normal for lower priced doors that you find in lots of spec houses.
You can't spend 20 minutes fixing a $40 door.
Send them all back. Let them know this is unacceptable.Job I'm on right now, this is normal for $600.00 doors. Couple more issues, stops not nailed completely, stops nailed on crooked, stain grade stops fastened with staples, some stops have ogee, some are square. All this on a 7 door project. I'm done with prehungs.
Picture that but about 5x more and all steel doors, many of them fire rated...real blast.I'm getting it sorted, it just irks me that companies with hundreds of thousands of dollars worth of equipment, a hundred workers, and whose sole purpose is to machine doors and frames, can't get it right. Ever.