Concrete Slab Prep How Accurate

 
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Old 10-12-2009, 09:29 AM   #21
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Re: Concrete Slab Prep How Accurate


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Old 10-12-2009, 08:19 PM   #22
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Re: Concrete Slab Prep How Accurate


Concrete guy or GC should have called you. One concrete guy I work with is the pickiest guy I know. On a residential basement I had to remove 3/4" across the floor due to mistake I made. I ended up spending a morning removing dirt with shovel, rake & wheelbarrow. I learned a lesson about leaving it high on that one.
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Old 10-12-2009, 10:23 PM   #23
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Re: Concrete Slab Prep How Accurate


We always grade within a 1/2". I figure 25% skrinkage for granular sub-base. Therefore, if you have a 6" base, we'll place it 8" thick and after compaction, she should be on the money. Remember, it is better to have it high than low. They'll never complain about using less concrete.

I finish graded a floor last winter for a 54,000 sq. ft. building. Asked the foreman for the GC who also did the foundation and will be doing the slab, where he is shooting grade from. He told me any of of the piers, they are all the same. So, we shot one pier and graded the front half. Came to the back half and shot off another pier and double checked it with what we did previously and we were off about 3/4". In the end, a 1,200 yd pour, it took an extra 40 yds. It was ok though b/c it was a T/M job.

We graded another floor for a small garage last year and got a call from the GC. The concrete guys were impressed b/c the floor called for 49.5 yds and it took exactly 49.5 yds. They said that it was the first time that they ever had one right on the money. It makes you feel good when you hear stuff like that.
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Old 10-13-2009, 04:59 PM   #24
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Re: Concrete Slab Prep How Accurate


Most spec's I have seen suggest a tolerance of at least a half inch if not an inch (depending). However, who is to say that his estimate of concrete needed was accurate. Estimating concrete isn't an exact science and in most cases the contractor installing the concrete will do his final prep grading by hand etc... I have always told them once they start pouring their product on mine they have accepted it. I just finished a project that our crew had missed two spot elevations in a parking lot and graded it from curb to curb. Well the paver did the exact same thing that we did not realizing there was a break in the lot for handicap parking, prepared his base curb to curb and then put down the base course of asphalt. When I arrived on site for an inspection I realized something was wrong with the parking lot because we had hauled off more than 30% of what I had estimated. Found the problem and of course they all tried to blame us. Well, I simply pointed out that they have blue toppers and had they not made the same mistake I would have been out some extra gravel. I told them that I would purchase the gravel but would not pay for the mix or demolition of their materials as they are just as responsible for what they install as we are. That was the end of it.
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Old 10-13-2009, 05:09 PM   #25
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Re: Concrete Slab Prep How Accurate


Quote:
Originally Posted by cexcavation View Post
The concrete contractor vs. excavation contractor battle is prevelant around here too!! The thing that I have found with concrete guys is that they want to charge a large some of money while leaving their shovel and rake on the side of the truck just for looks. I can nail smaller pads down to within plus or minus 1/4" overall, but I guarantee that there will be a few minor high spots that are inevitable unless you run a screed board across the entire pad.

Now using this small pad as an example, I say it is plus or minus 1/4" which is darn good for us toothless degenerates who play on equipment for a living All of a sudden, according to a concrete guy, this same pad becomes 2" out of grade based on two things. One-The concrete sub does not own a laser transit and therefore uses bowed form boards and 4' bubble level that doubles as a digging tool. Second-The concrete sub walks out on the pad and finds the one knob on the outer edge of the whole pad that I failed to hit with the laser. From there, he builds his forms and doesn't realize that everything else is consistently 2" above prep grade.

Don't worry JMACD, concrete guys are good at pointing fingers to cover the fact that their own prep work is horrible Ever go by a project that is prepped by the concrete guy's themselves and you'll understand the term "close enough". Around here, we usually leave the grade a touch low, have some gravel on site, and tell the concrete guy's to set the final grade once they have there crooked forms in place. If I prep for private people, I nail it right down. Point being, no matter how level you make a pad, the concrete guys are bound to screw it up with their forms and interpretation of the plans. One last thing to realize is that many concrete subs that have lasers more than likely do not have them re-calibrated/checked very often. Lasers do get off just the same as levels and therefore the margin of error has to be taken into consideration.

I personally would not have paid for the extra concrete based on the reasoning that one phone call would have gotten me on site to correct anything that was my mistake prior to the pour. Once the mud is on it's way, the concrete sub is essentially stating that the prep was good enough to pour on and therefore they pay for any overages. If they were in too big of a hurry to call you, then it must be worth the extra $275 to push forward. Just my opinion.

Seriously, Funniest and most truthfull break down of the epic battle between these two trades. LOL
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Old 10-13-2009, 09:37 PM   #26
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Re: Concrete Slab Prep How Accurate


There is one other factor that no one has yet mentioned, The Concrete Company.

I am sure that you all have at one time or another placed an order and had the load come up short of what you expected.

I have had it happen to me more than once, with perfect forms, of perfect dimensions, all calculated to the nearest + 1/2 yard, and ended up ordering back a yard (or more) because the load was short.

Same thing with a friend of mine who does poured concrete foundations, working on tract homes, same houses week in week out. Order the required number of yards for the foundation, (same every time), now and then he would come up short and have to order more to finish the walls.

Everything at the plant is done by weight, if the sand or stone is wet, you will get less volume of concrete.
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Old 10-13-2009, 09:48 PM   #27
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Re: Concrete Slab Prep How Accurate


jmacd -

It sounds like a "penny-ante" contractor.

Does this GC give you a credit if he uses less concrete?

Give him a minor credit and also let him know that you are not interested in quoting or doing more work (and let every subcontractor know about it) unless he approves the site prep. - Get you respect or you money's worth.

An alternate - If you have some experience with this "contractor", just add a percentage to cover the credit that he will try to extract from you.
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Old 10-13-2009, 10:11 PM   #28
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Re: Concrete Slab Prep How Accurate


He is very good at negotiation's. One of those guys that always wins, gets you to do work for prices that you normally wouldn't and then finds a way to beat you a little more in the end. I have done quite a few jobs for him in the last couple years and every one he has found some way to get me. Apparently I am not smart enough to play in his sand box.
My plan is this; the next time he calls I hope to have enough work going on that I can take a pass on his.
Just 18 months more and most of my bigger equipment notes will be paid and I will be a lot more independent and more selective of who I work for.

Last edited by jmacd; 10-14-2009 at 08:38 AM.
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Old 10-14-2009, 09:23 PM   #29
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Re: Concrete Slab Prep How Accurate


I'd just get it back the next time. just "Hide" it in the next job.
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