What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?

 
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Old 04-20-2009, 08:23 PM   #21
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


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Originally Posted by consolidatedbui View Post
i am doing a 300lf x 4' tall wrap around a home... i proposed to use a 1/2" cemtious board or equal.
i thought the backer board would be a labor saver and we are so busy i thought we could attach cement board super fast... and start installing immediately.. i figure also that the board would cost about .60 sf to install backer.... i would love to hear from anyone that has used this method...
serious comments only please

just came from a job of 600+sq.ft we are estimating to replace.. the cultured stone was applied over cement backer board .the stone is cracked over 65%of wall area from top to bottom,at the seams.the seams were not meshed and board was fastened using roofing nails.still dont think it would have mattered in the long term( differential momement) of substrates.best advice would be to stick to manufactors guidelines and accepted proven trade practice,saving money is good but doing it twice always costs more in the long run.hope this helps

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Old 04-20-2009, 08:31 PM   #22
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


We do scratch coat for winter time applications and don't use it on summer time ones, never had a single problem with any of them, cement board is OK for cultured brick (light material and need of chalk lines), but for cultured stone is not really good nor quicker(stone is heavier and tends to slide down).
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Old 04-20-2009, 10:35 PM   #23
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


Roofing nails are not an acceptable means of fastening cement board, and it does not really matter what you do if the framing moves the adhered veneer will detach at flex points.
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Old 05-19-2009, 08:03 AM   #24
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


mesh,scratch, dampen just prior setting stone,dampen soon after stone sets, use proper mortar mix type S with bonding agent, dampen completed area
approx 2 days. also cover with white plastic (approx 3 days) if in extreme hot exposure, seal with siloxane at completion of project. here in pa my business were done with thin stone by end october.(exterior work) these extra steps take time and more material cost $ however do right figure in cost. last thing anyone wants is call that stone fell off not to mention what it does to your reputation ! i follow these steps for over 20 years not one call back yet. like my saying goes for all of us masons (may look easy but its not, if your not a mason dont touch the trowell !! )
yours in masonry Bryan J Mabius (mabiusmasonry.net)
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Old 11-13-2009, 11:47 PM   #25
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


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Im putting up stone veneer and i tar papered, and metal lath. why must i do a scratch coat everything will be sealed when i grout. Can anyone explain to me im just an hvac guy!!!! Thank you.

When using metal lath, it is generally a good idea to do a scratch coat so that the mortar will bond through the diamond spacing in the lath. Just mudding the veneer rock and pressing it into the lath without a scratch coat is almost never adequate since it doesn't squish itself into those tiny holes in the back. The rock and the mortar will typically fall off. I prefer Stucco wire, instead.

Another thing is that if you are doing a scratch coat that you run over it with a raker so that there are notches for fresh mortar to bond to. Personally, if I am "forced" to do a scratch coat, I don't let it dry. Instead, I mud the back of the rock and stick it on to the wet mud from the scratch coat so that the mortar bond is homogenous. If the bond is a homogenous one, then it is considerably stronger since there is an actual chemical reaction going on and not "water drying out" of the mortar, which some people don't realize.

My personal preference is this: I prefer to use #17 gauge, inch and a half stucco wire (which is an equivalent to the lath if you are putting 15 lbs. or less per square foot) without a scratch coat on the wall. Instead, I do a scratch coat on the back of the stone so that the mortar will bond to the back of the rock more securely. The Stone veneer is typically VERY dry and just plopping mud on the back of a rock before sticking it to a wall is like briefly running water over a sponge that is so dry it is stiff (you need to get the sponge a little wet first before it will absorb more water). After scratch coating the back of the stone I plop mud on it and stick it on the bare wall and let it squish out around all sides. There is usually about a 1/4 to 1/2 inch of mud between the stone and the wall. Then I use the tip of my trowel to squish the excess against the wall so that there is about an inch scratchcoat bordering the stone. This ensures that you have tight joints if you are doing a drystack look and keeps the stone clean. Also, it ensures that there is a sheet of mud between the stone and the wall so that no moisture will get behind the stone and pop it off when it freezes.

This leaves the veneer secure to the building. It is even more secure than doing a scratch coat from my experiences of ripping off the stuff from mistakes and change orders. There was once a change order on some deck railing and I had to pry off some drystack chief joseph (harristone.com type stone located in Ogden Utah) and it took a 4 lbs. sledge hammer, two chisels as a wedge and another chisel to break the stone. It took about 2 minues of constant pounding to give myself some spacing so I could fit a chisel behind the rock to rip it out... Eventually, I had to get my wire snips to cut the wire because I was pulling the staples out and effectively pulling out the other stone. about 15 minutes to take out 1 square foot.

I have litterally climbed walls of drystack that I have done with veneer stone.

I have layed this stuff in places where it can get 12 inches of snow in a day and be in the negative temperature readings during winter. Stuff I have laid 10 years ago is still there.

In my honest opinion.... It is absolutely necessary to to put a scratch coat on lath so that the mortar bonds around the lath as strongly as it can...
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Old 11-14-2009, 06:25 AM   #26
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


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Originally Posted by stonelayer View Post
It all has to do with the installer. Here in Ky we scratch wether it be block or lathe it doesnt matter.
We only scratch what we can get done without letting mortar set hard on wall before setting stone. This application ties everything to the lathe.
Should it be on block - it allows moisture in block and gives more set time. Using these procedures we still allow .5% fall off due to laborers just not getting them stuck good. In the end before final walk, all stones are stuck and job is complete.


Interesting point. If you apply CS are you a laborer or a mason? Guess it depends on who is paying you.
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Old 11-23-2009, 10:42 PM   #27
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


ever try to get supplier support without following manufacture guidelines?
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Old 11-27-2009, 02:22 PM   #28
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Re: What Is The Purpose Of A Scratch Coat If Im Using Metal Lath Why Do It?


Parging the wall and laying buttered stone as long as you don't allow it to pull out, I think is the strongest bond. You don't have a cold joint. Let the parge dry then it's a scratch coat. Not much difference if laid by an experienced mason. The integrity of a wet parge can be compromised and at a certain point in the curing you won't get a good bond. Strenghs andweakness to both
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