How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?

 
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Old 01-18-2007, 06:15 PM   #1
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How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


I'm going to need to take off approx 3" off the bottom of four hollow core doors due to a low ceiling height. How much solid material is typically in the bottom of HC doors?

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Old 01-18-2007, 06:20 PM   #2
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Re: How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


About 1.25". You can cut them down and glue in a slug. If you are bored you can clean off the cut out section and glue it in. You will void your warranty either way. I have done this for over 10 years without any issues.
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Old 01-18-2007, 07:06 PM   #3
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Re: How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


I would say you can only take about one inch off, anything more and you definatlly have to replace the "inereds". I have just finished hanging 6 6-panel hollow cores, and each doorway a different height. Measured them one day, and came back to do the project 5 days later after I had cut all the doors at the shop, painted etc. And I didn't look good enough on the estimate, but the HO floors were far from level, (4 inchs out on some coming up from the doorways) So I had to re-cut, and re-hang them. (Only opened until they hit the un-even floor)


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Don't bother cleaning up the old core, just rip a new piece of wood to size. Little bit of glue 30 mins to set and done.
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Old 01-18-2007, 08:16 PM   #4
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Re: How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


Take off what ever you need just brace the bottom of the door the way it was before and you will be fine.
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Old 01-18-2007, 09:08 PM   #5
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Re: How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


My experience is the same as all the above, the only thing I'll add is that you might haveto dig out some weird cardboard/plastic baffles that are in there to get the new base in.
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Old 01-18-2007, 09:27 PM   #6
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Re: How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


Ditto all of the above. I will add that cutting the sides is a whole different ball game, and a losing one at that.
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Old 01-18-2007, 09:47 PM   #7
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Re: How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


Side note, you can special order them almost any width and height for around $66.00.
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Old 01-18-2007, 10:36 PM   #8
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Re: How Much Can You Typically Take Off The Bottom Of A Hollow Core Door?


Thanks for the info. I've cut HC doors before but it was 1/2-3/4" at the most, haven't done 3" before.
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