7' X 8" Stop Fluted Wood Columns

 
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Old 01-25-2010, 02:45 PM   #1
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7' X 8" Stop Fluted Wood Columns


I wanted to share with you how I create column work. I had to edit this as it was out of sequence- These are 7'x8" staved pine columns with stop flutes and were being used to cover lally posts , they were saw split and then reassembled around the lally poles with tightbond III. the pictures are form start to finish of the columns being made. The pine boards were run through the planer first and then continued from there:

First step was cutting/milling the wood: length 96"/-staves cut at 22.5 degrees @ 2" diameter from toe angle.
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7' x 8" stop fluted wood columns-2-pine-boards-cut-22.5-staves-column-24-total.jpg  
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Last edited by PrestigeR&D; 02-14-2010 at 05:11 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 02:48 PM   #2
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Re: 7' X 8" Stop Fluted Wood Columns


Gluing the staves together:
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7' x 8" stop fluted wood columns-3b-staves-all-glued-together-placed-bc-oliver.jpg   7' x 8" stop fluted wood columns-3c-staves-glued-clamped-strapes-heat-accelerate-drying.jpg  
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Last edited by PrestigeR&D; 02-14-2010 at 03:47 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 02:50 PM   #3
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Re: 7' X 8" Stop Fluted Wood Columns


Prepare for mounting on the Oliver 20C :
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Last edited by PrestigeR&D; 02-14-2010 at 03:50 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 02:54 PM   #4
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Re: 7' X 8" Stop Fluted Wood Columns


rounding the columns:
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7' x 8" stop fluted wood columns-6b-column-rounded-3.jpg   7' x 8" stop fluted wood columns-6c-column-being-turned.jpg   7' x 8" stop fluted wood columns-7-column-being-turned.jpg  

Last edited by PrestigeR&D; 02-14-2010 at 03:53 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 02:56 PM   #5
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Re: 7' X 8" Stop Fluted Wood Columns


stop fluting the columns with a 1/2" round nose bit using the carriage and the index wheel at 10 degree increments:
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7' x 8" stop fluted wood columns-9-then-flutting-column.jpg  
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Last edited by PrestigeR&D; 02-17-2010 at 08:53 AM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 02:59 PM   #6
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Re: 7' X 8" Stop Fluted Wood Columns


that step completed:
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Last edited by PrestigeR&D; 02-14-2010 at 04:04 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 03:01 PM   #7
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Re: 7' X 8" Stop Fluted Wood Columns


more pictures of the columns:
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7' x 8" stop fluted wood columns-12a-all-three-columns.jpg   7' x 8" stop fluted wood columns-12c-all-three-columns.jpg  
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Last edited by PrestigeR&D; 02-14-2010 at 04:07 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 03:05 PM   #8
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Re: 7' X 8" Stop Fluted Wood Columns


More detailed pictures of the columns:
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Last edited by PrestigeR&D; 02-14-2010 at 04:08 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 03:08 PM   #9
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Re: 7' X 8" Stop Fluted Wood Columns


Splitting the columns and showing them (dry fit) together after seperation:
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Last edited by PrestigeR&D; 02-14-2010 at 04:11 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 03:14 PM   #10
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Re: 7' X 8" Stop Fluted Wood Columns


More pictures after seperation:
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Last edited by PrestigeR&D; 02-14-2010 at 04:14 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 03:20 PM   #11
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Re: 7' X 8" Stop Fluted Wood Columns


There were 2 of these being used for end walls- one wall was recessed at that point- hence the extension carried out on one end of the 1/2 column identical to the column profile:
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Last edited by PrestigeR&D; 02-14-2010 at 04:18 PM. Reason: edited post- out of order-sequence
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Old 01-25-2010, 03:25 PM   #12
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Re: 7' X 8" Stop Fluted Wood Columns


more pictures:
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Last edited by PrestigeR&D; 02-14-2010 at 04:20 PM. Reason: edited post- out of order-sequence
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Old 02-14-2010, 04:24 PM   #13
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Re: 7' X 8" Stop Fluted Wood Columns


more photos of the trim and caps -


Still can't get these pictures in exact order????
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Old 02-14-2010, 04:33 PM   #14
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Re: 7' X 8" Stop Fluted Wood Columns


I'm first

Wicked nice! Especially the lathe....wow...
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Old 02-14-2010, 04:48 PM   #15
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Re: 7' X 8" Stop Fluted Wood Columns


Framerman, that is my pride and glory on my ship- my 1909 Olver 20C pattern lathe- I have the total snap shots of the refurbishment and updates that were made since I took ownership of her--long long detailed story,- it is a wonderfull piece of machinery, I just wish i could find more that are doing this type of turning ??I have so much I would like to discuss and not many that are doing this,,,sad actually -I know 2 people - we talk , but they feel the same way- it's a lost art - everything is CNC - there is a Oliver 26AC up for sale now, they replaced it with all CNC equipment and have no use for it- new the 26AC sticker price was a whopping $78,800.00 and now it's going for $9,000.00 to start - it's a steal as far as I am concerned-but, as I say- it's a lost art.
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Old 02-14-2010, 04:51 PM   #16
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Re: 7' X 8" Stop Fluted Wood Columns


Very nice work.

You guys are really talented.
Cheers Griz
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Old 02-14-2010, 04:57 PM   #17
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Re: 7' X 8" Stop Fluted Wood Columns


Quote:
Originally Posted by PrestigeR&D View Post
Framerman, that is my pride and glory on my ship- my 1909 Olver 20C pattern lathe- I have the total snap shots of the refurbishment and updates that were made since I took ownership of her--long long detailed story,- it is a wonderfull piece of machinery, I just wish i could find more that are doing this type of turning ??I have so much I would like to discuss and not many that are doing this,,,sad actually -I know 2 people - we talk , but they feel the same way- it's a lost art - everything is CNC - there is a Oliver 26AC up for sale now, they replaced it with all CNC equipment and have no use for it- new the 26AC sticker price was a whopping $78,800.00 and now it's going for $9,000.00 to start - it's a steal as far as I am concerned-but, as I say- it's a lost art.

PrestigeR&D, sad but true. Much of the craftsmanship of the trades is getting to be a thing of the past. No one wants to learn, instant gratification and always looking for someone else to do part of the work. I knew of one guy in Carson City, Nev. that did some beautiful turned column work. Not sure if he did anything as high class as yours though. Keep up the fine work. Hopefully you'll find someone to pass along the traditions. My hat is off to you. Cheers Griz
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Old 02-14-2010, 05:10 PM   #18
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Re: 7' X 8" Stop Fluted Wood Columns


I appreciate those that really understand what is involved with this when it is done the old fashioned way- but there is no feeling like it in the world to me ;when you are the one doing the creating- thank you

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Old 02-15-2010, 12:55 AM   #19
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Re: 7' X 8" Stop Fluted Wood Columns


If you're cutting the columns down the middle as shown then assembling, how are you making up the wood lost due to the saw kerf? A pair of 1/8" shims?
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Old 02-15-2010, 03:31 AM   #20
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Re: 7' X 8" Stop Fluted Wood Columns


Great post, thanks to Oliver, GMOD
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