Contractor Talk - Construction and Remodeling Site
CLICK HERE AND JOIN OUR COMMUNITY TODAY...IT'S FREE!
Go Back   Contractor Talk - Professional Construction and Remodeling Forum > Trade Talk > Remodeling > Historical Restoration

Reply
 
Thread Tools Search this Thread Rate Thread Display Modes
Old 01-25-2010, 02:45 PM   #1
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post Column making:

I wanted to share with you how I create column work. I had to edit this as it was out of sequence- These are 7'x8" staved pine columns with stop flutes and were being used to cover lally posts , they were saw split and then reassembled around the lally poles with tightbond III. the pictures are form start to finish of the columns being made. The pine boards were run through the planer first and then continued from there:

First step was cutting/milling the wood: length 96"/-staves cut at 22.5 degrees @ 2" diameter from toe angle.
Attached Thumbnails
7-x-8-stop-fluted-wood-columns-2-pine-boards-cut-22.5-staves-column-24-total.jpg  
Attached Images
 


Last edited by PrestigeR&D; 02-14-2010 at 05:11 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Warning: The topics covered on this site include activities in which there exists the potential for serious injury or death. ContractorTalk.com DOES NOT guarantee the accuracy or completeness of any information contained on this site. Always use proper safety precaution and reference reliable outside sources before attempting any construction or remodeling task!

Join Contractor Talk

Join the #1 Contractor Forum Today - It's Totally Free!

ContractorTalk.com - Are you a Professional Contractor? If so we invite you to join our community and see what it has to offer. Our site is specifically designed for you and it's the leading place for contractors to meet online. No homeowners asking DIY questions. Just fellow tradesmen who enjoy talking about their business, their trade, and anything else that comes up. No matter what your trade is you'll find that ContractorTalk.com is a great community to join. Best of all it's totally free!

Join ContractorTalk.com - Click Here JOIN FOR FREE

Old 01-25-2010, 02:48 PM   #2
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post next

Gluing the staves together:
Attached Thumbnails
7-x-8-stop-fluted-wood-columns-3b-staves-all-glued-together-placed-bc-oliver.jpg   7-x-8-stop-fluted-wood-columns-3c-staves-glued-clamped-strapes-heat-accelerate-drying.jpg  
Attached Images
 

Last edited by PrestigeR&D; 02-14-2010 at 03:47 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 02:50 PM   #3
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post next

Prepare for mounting on the Oliver 20C :
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 03:50 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 02:54 PM   #4
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post next

rounding the columns:
Attached Thumbnails
7-x-8-stop-fluted-wood-columns-6c-column-being-turned.jpg   7-x-8-stop-fluted-wood-columns-7-column-being-turned.jpg  
Attached Images
 

Last edited by PrestigeR&D; 02-14-2010 at 03:53 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 02:56 PM   #5
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post next

stop fluting the columns with a 1/2" round nose bit using the carriage and the index wheel at 10 degree increments:
Attached Images
  

Last edited by PrestigeR&D; 02-17-2010 at 08:53 AM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 02:59 PM   #6
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post removed

that step completed:
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 04:04 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 03:01 PM   #7
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post next

more pictures of the columns:
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 04:07 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 03:05 PM   #8
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post Next

More detailed pictures of the columns:
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 04:08 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 03:08 PM   #9
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post Next

Splitting the columns and showing them (dry fit) together after seperation:
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 04:11 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 03:14 PM   #10
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post Next

More pictures after seperation:
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 04:14 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 03:20 PM   #11
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post Next

There were 2 of these being used for end walls- one wall was recessed at that point- hence the extension carried out on one end of the 1/2 column identical to the column profile:
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 04:18 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 01-25-2010, 03:25 PM   #12
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post Next

more pictures:
Attached Images
   

Last edited by PrestigeR&D; 02-14-2010 at 04:20 PM. Reason: edited post- out of order-sequence
PrestigeR&D is offline   Reply With Quote
Old 02-14-2010, 04:24 PM   #13
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Post addtional photos

more photos of the trim and caps -


Still can't get these pictures in exact order????
Attached Images
   
PrestigeR&D is offline   Reply With Quote
Old 02-14-2010, 04:33 PM   #14
The Duke
 
framerman's Avatar
Trade: Identical Twin brother of Lone Framer
 
Join Date: Mar 2006
Location: Portland, Maine
Posts: 5,479
Blog Entries: 8
I'm first

Wicked nice! Especially the lathe....wow...
framerman is offline   Reply With Quote
Old 02-14-2010, 04:48 PM   #15
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Thumbs up thank you Framerman

Framerman, that is my pride and glory on my ship- my 1909 Olver 20C pattern lathe- I have the total snap shots of the refurbishment and updates that were made since I took ownership of her--long long detailed story,- it is a wonderfull piece of machinery, I just wish i could find more that are doing this type of turning ??I have so much I would like to discuss and not many that are doing this,,,sad actually -I know 2 people - we talk , but they feel the same way- it's a lost art - everything is CNC - there is a Oliver 26AC up for sale now, they replaced it with all CNC equipment and have no use for it- new the 26AC sticker price was a whopping $78,800.00 and now it's going for $9,000.00 to start - it's a steal as far as I am concerned-but, as I say- it's a lost art.
PrestigeR&D is offline   Reply With Quote
Old 02-14-2010, 04:51 PM   #16
SEMI RETIRED
Trade: General Contractor
 
Join Date: Nov 2009
Location: CA
Posts: 1,277
Very nice work.

You guys are really talented.
Cheers Griz
griz is online now   Reply With Quote
Old 02-14-2010, 04:57 PM   #17
SEMI RETIRED
Trade: General Contractor
 
Join Date: Nov 2009
Location: CA
Posts: 1,277
Quote:
Originally Posted by PrestigeR&D View Post
Framerman, that is my pride and glory on my ship- my 1909 Olver 20C pattern lathe- I have the total snap shots of the refurbishment and updates that were made since I took ownership of her--long long detailed story,- it is a wonderfull piece of machinery, I just wish i could find more that are doing this type of turning ??I have so much I would like to discuss and not many that are doing this,,,sad actually -I know 2 people - we talk , but they feel the same way- it's a lost art - everything is CNC - there is a Oliver 26AC up for sale now, they replaced it with all CNC equipment and have no use for it- new the 26AC sticker price was a whopping $78,800.00 and now it's going for $9,000.00 to start - it's a steal as far as I am concerned-but, as I say- it's a lost art.

PrestigeR&D, sad but true. Much of the craftsmanship of the trades is getting to be a thing of the past. No one wants to learn, instant gratification and always looking for someone else to do part of the work. I knew of one guy in Carson City, Nev. that did some beautiful turned column work. Not sure if he did anything as high class as yours though. Keep up the fine work. Hopefully you'll find someone to pass along the traditions. My hat is off to you. Cheers Griz
griz is online now   Reply With Quote
Old 02-14-2010, 05:10 PM   #18
Pro
 
PrestigeR&D's Avatar
Trade: High End Remodeling & Refurbishing
 
Join Date: Jan 2010
Location: Buffalo, NY
Posts: 1,299
Thumbs up Thanks GriZ

I appreciate those that really understand what is involved with this when it is done the old fashioned way- but there is no feeling like it in the world to me ;when you are the one doing the creating- thank you

Last edited by PrestigeR&D; 02-17-2010 at 08:59 AM.
PrestigeR&D is offline   Reply With Quote
Old 02-15-2010, 12:55 AM   #19
Pro
Trade: Design
 
Join Date: Jul 2007
Location: New Orleans, LA
Posts: 244
If you're cutting the columns down the middle as shown then assembling, how are you making up the wood lost due to the saw kerf? A pair of 1/8" shims?
gallerytungsten is offline   Reply With Quote
Old 02-15-2010, 03:31 AM   #20
Pro
 
genecarp's Avatar
Trade: LI,NY designer, new homes, renovation work, concre
 
Join Date: Mar 2008
Location: Long Island, NY
Posts: 5,259
Great post, thanks to Oliver, GMOD
__________________
genecarp is offline   Reply With Quote
Reply


Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes Rate This Thread
Rate This Thread:

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
Covered Patio 10 x 10 - Should I wood block? gussy1971 Roofing 1 01-27-2009 06:19 PM
Wood floor refinishing Floorwizard Flooring 25 01-26-2009 10:17 PM
Wood post in concrete THEHANDYMAN Landscaping 7 01-23-2009 10:02 PM
energy star rated wood door?? Century Man Windows, Siding and Doors 0 01-14-2009 05:37 PM
Pressure Treated Wood rjordan392 Carpentry 4 05-28-2007 01:23 PM




Top of Page | View New Posts


All times are GMT -5. The time now is 11:11 PM.


Contractor Talk™ © 2003 - 2010 The Building Network LLC